Fabrication Solutions

CUSTOM VESSEL & EQUIPMENT FABRICATION EXPERTS

Bendel’s state-of-the-art fabrication facility brings together cutting-edge equipment resources and highly-skilled, experienced engineering and fabrication teams, offering the highest quality fabrication, production, design and engineering solutions to clients in the chemical, petrochemical, pharmaceutical, paint & coatings, food & beverage, personal care, and water/wastewater management industries and others

Our modern fabrication facility encompasses more than 65,000 sq. ft. of manufacturing area on a 12-acre site located less than 1 mile from Interstate Hwy’s I-85 & I-77.

As a subsidiary of TransTech Energy, we leverage all company facilities and locations across the U.S. to execute and deliver projects cost-effectively, efficiently and to optimal schedules.

Learn more about our qualifications and services below!

MATERIALS

Carbon Steel
Austenitic Stainless Steel - 304, 310, 316L, 317L, 321, 347
Super Austenitic Stainless Steel - ALLOY 20, 904L, AL6XN
Duplex Stainless Steel - 2205, 2507
HASTELLOY - C22, C276, C2000
Other Nickel Alloys - Nickel 200/201, Monel 400

SOFTWARE

COMPRESS: Mechanical Design of Pressure Vessels, Reactors, and Shell & Tube Heat Exchangers
HTRI: Thermal analysis of Shell & Tube Heat Exchangers
AME Tank – Rapid configuration, design, and detailing of above-ground storage tanks
CUSTOM “In-House” programs: Developed by our experienced engineering sta for the efficient creation of Bill of Materials and Customer Quotations
PVElite
Aspen Shell and Tube (thermal and mechanical)
Nozzle Pro for FEA
Inventor
AutoCAD Plant 3D

EQUIPMENT

CNC Cutting tables - plasma & oxy
(4) plate rolls - 6’, 10’, 12’ and 16’ - up to 3.25”
TSAM – tubular seam alignment machine
In-house Blast & Coating facility
State-of-the-Art CNC high-speed milling and drilling machine designed to provide close tolerance machining
Quickmill Intimidator 96: Superior solution for large part machining and drilling accuracy that provides a powerful, precise tool that performs flawlessly time after time. Bed size of 96” x 185-1/2”
Overhead cranes - over 600,000 lbs lifting capacity
MIG, TIG & SAW welding machines
Angle rolls
1/2" x 12' 300 ton press brake
3/8" x 17' circle shear
16' long cold wire TIG seam welder

SERVICES

Design & Engineering
ASME Fabrication
On-site NDE (RT & PAUT)
Vessel & Equipment Storage & Staging
Logistics/Permitting, Heavy Hauling & Delivery
Tank Set & Installation
Commissioning & Startup
Contract In-House Machining, Milling and Tubesheet Drilling Capabilities
R-Stamp Repair & Modification – Shop & Field
In-field Maintenance & Upgrades
In-field Consultative Trouble-Shooting
Training Quality Control

IN-HOUSE QUALITY ASSURANCE PROGRAM

QA team includes experienced staff representing on average over 25 years of experience.
Authorized third-party Level III and Level II inspectors
CWI and AWS Certifications
Positive material identification (PMI)
Helium leak detection
Phased array ultrasonic testing
Radiography
LP (dye penetrant) & MT (mag particle) testing
Comprehensive internal and supplier tracking
Our team members have obtained highly beneficial quality training and certifications including:
- ASME Section V/Section VIII Div. 1:
- ASNT-SNT- TC-1A, UT Level II
- ASNT-SNT-TC-1A, MT Level II
- ASNT-SNT-TC-1A, PT Level II AWS:
- QC1, CWI
- ASNT-SNT-TC-1A, UT Level I